Equipment list
Hydraulic electrode extrusion presses
Purpose
Drawing of electrode compound on electrode cores
PH-01
PH-05
| Equipment characteristics | PH 0125 | PH 01 | PH 05 |
|---|---|---|---|
| Capacity, tons of electrodes per annum | 250…270 | 450…500 | 950…1000 |
| Electrode diameter, mm | 2,5…5,0 | 2,5*;3;4;5;6* | 2,0…6,0 |
| Electrode length, mm | 250…450 | 250…450 | 200…450 |
| Extrusion cylinder diameter, mm | 80 | 90 | 120 |
| Top unit pressure on flux, MPa (kg/cm2) (кгс/см2) | 12,5(1250) | to 16,0(1600) | to 18,0(1800) |
| Required power, kWt | 4,5 | 7,5 | 11 |
| Overall dimensions, mm | 1380х600х1300 | 1485х420х1400 | 3000х500х1500 |
| Mass, kg | 600 | 720 | 1500 |
Cut wire feeding units
Purpose
Submission of electrode cores in the electrode extrusion press
PAO-100
| Equipment characteristics | PАО 100 | PАО 005 |
|---|---|---|
| Capacity (cut wire length L=450 mm), pc/min | 60,100,150 | 150,200,250 |
| Cut wire diameter, mm | 2…6 | 2…6 |
| Cut wire length, mm | 250…450 | 200…450 |
| Required power, kWt | 1.5 | 1.5 |
| Overall dimensions, mm | 880х700х1435 | 880х700х1550 |
| Mass, kg | 350 | 350 |
Cutting automatic machines
Purpose
Straightening and cutting a welding wire delivered in coils or bundles, on rectilinial electrode cores
AR-01
| Equipment characteristics | АR – 01 | АR – 05 |
|---|---|---|
| Capacity, pc/min: with wire length, mm – 250, 350, 450 | 120,120,120 | 300,300,300 |
| Straightening drum rotation speed, rpm | 6300 | 7900 |
| Wire diameter, mm | 3;4;5;6 | 2…6 |
| Required power, kWt | 6,2 | 6,2 |
| Overall dimensions, mm | 1800х665х1150 | 1800х700х1100 |
| Mass, kg | 850 | 800 |
Ball mills
Purpose
Fine grinding materials of the electrode coatings;proccesing wastes of the electrode compound for production recycle
AG-02
| Equipment characteristics | AG-02 |
|---|---|
| Productivity (on ferroalloys), kg/hour | 50 |
| Sizes of a loaded materials, mm | 620…50 |
| Sizes of a drum – Diameter, Height, mm | 600,630 |
| Frequency of rotation of a drum, rev/min | 22,4 |
| Required power, kWt | 3,0 |
| Overall dimensions, mm | 1800х1600х1700 |
| Mass, kg | 700 |
Hydraulic slug presses
Purpose
Bricketing the electrode compound(coating mixture)
PBH 0115
| Equipment characteristics | PBH 075 | PBH 085 | PBH 0115 |
|---|---|---|---|
| Slug diameter, mm | 75 | 85 | 115 |
| Slug length (dependent on flux type), mm | 100 | 120…180 | 150…200 |
| Required power, kWt | 1,1 | 2,2 | 3,0 |
| Overall dimensions, mm | 850х670х1130 | 850х670х1130 | 900х650х1135 |
| Mass excl. oil net (gross), kg | 250 | 300 | 350 |
Counter current intensive mixers
Purpose
Preparation of the blend and electrode compound
CI 02
| Equipment characteristics | CI 02 |
|---|---|
| Flux capacity, kg/h | 100 |
| Mixing time – dry (wet), min | 0,5…2(3…6) |
| Pan capacity, L | 70 |
| Pan rotation speed, rpm | 15,9 |
| Chopper rotation speed, rpm | 930 |
| Required power, kWt | 6,2 |
| Overall dimensions, mm | 1170х990х1510 |
| Mass, kg | 650 |
Brushing machines
Purpose
High quality electrodes brushing from both tips
AOZ 002
| Equipment characteristics | AOZ 002 | MZ 05 |
|---|---|---|
| Capacity, pc/min | 60…150 | 450 |
| Electrode diameter, mm | 2…6 | 2…10 |
| Electrode length, mm | 250…450 | 200…450 |
| Required power, kWt | 3,1 | 5,0 |
| Overall dimensions, mm | 3200х1550х1270 | 5000х1700х1200 |
| Mass, kg | 230 | 350 |
Wire and flux reclaiming machines
Purpose
Removing the raw defective coating from the rods, cleaning the contaminated rods
MO-01
| Equipment characteristics | МО-01 |
|---|---|
| Electrode charge, кg | 10 |
| Electrode diameter, mm | 2…6 |
| Electrode length, mm | 250…450 |
| One cycle duration, min | 10 |
| Required power, kWt | 2,2 |
| Overall dimensions, mm | 1050х920х965 |
| Mass, kg | 300 |
Drying ovens
Purpose
Drying and calcining of the electrodes (with recirculation of air)
СNО
| Equipment characteristics | СNО | СDО |
|---|---|---|
| Working temperature, ℃ | 50…400 | to 500 |
| Heaters required power, kWt | 18,0 | 80 |
| Vantilator power, kWt | 0,37 | 5,5 |
| Overall dimensions, mm | 1500х1200х1840 | 2380х1970х2980 |
| Dimensions working chamber, m(m3) | 850х1000х850 (0,72) | 1300х1550х1800 (3,5) |
| Mass, kg | 400 | 4000 |
Semi-automatic printing machines
Purpose
Piece marking and weighing of the electrodes
M002
| Equipment characteristics | М002 |
|---|---|
| Capacity (electrode diameter = 4mm), pc/min | 80 |
| Required power, kWt | 2…6 |
| Required power, kWt | 0,25 |
| Overall dimensions, mm | 675х875х1000 |
| Мass, kg | 150 |
