Equipment list


Hydraulic electrode extrusion presses

Purpose

Drawing of electrode compound on electrode cores

PH-01

PH-05




Equipment characteristics PH 0125 PH 01 PH 05
Capacity, tons of electrodes per annum 250...270 450...500 950...1000
Electrode diameter, mm 2,5...5,0 2,5*;3;4;5;6* 2,0...6,0
Electrode length, mm 250...450 250...450 200...450
Extrusion cylinder diameter, mm 80 90 120
Top unit pressure on flux, MPa (kg/cm2) (кгс/см2) 12,5(1250) to 16,0(1600) to 18,0(1800)
Required power, kWt 4,5 7,5 11
Overall dimensions, mm 1380х600х1300 1485х420х1400 3000х500х1500
Mass, kg 600 720 1500

Cut wire feeding units

Purpose

Submission of electrode cores in the electrode extrusion press

PAO-100




Equipment characteristics PАО 100 PАО 005
Capacity (cut wire length L=450 mm), pc/min 60,100,150 150,200,250
Cut wire diameter, mm 2...6 2...6
Cut wire length, mm 250...450 200...450
Required power, kWt 1.5 1.5
Overall dimensions, mm 880х700х1435 880х700х1550
Mass, kg 350 350

Cutting automatic machines

Purpose

Straightening and cutting a welding wire delivered in coils or bundles, on rectilinial electrode cores

AR-01




Equipment characteristics АR - 01 АR - 05
Capacity, pc/min: with wire length, mm - 250, 350, 450 120,120,120 300,300,300
Straightening drum rotation speed, rpm 6300 7900
Wire diameter, mm 3;4;5;6 2...6
Required power, kWt 6,2 6,2
Overall dimensions, mm 1800х665х1150 1800х700х1100
Mass, kg 850 800

Wire and flux reclaiming machines

Purpose

Fine grinding materials of the electrode coatings;proccesing wastes of the electrode compound for production recycle

MO-01




Equipment characteristics АГ-02
Productivity (on ferroalloys), kg/hour 50
Sizes of a loaded materials, mm 620...50
Sizes of a drum - Diameter, Height, mm 600,630
Frequency of rotation of a drum, rev/min 22,4
Required power, kWt 3,0
Overall dimensions, mm 1800х1600х1700
Mass, kg 700

Hydraulic slug presses

Purpose

Bricketing the electrode compound(coating mixture)

PBH 0115




Equipment characteristics PBH 075 PBH 085 PBH 0115
Slug diameter, mm 75 85 115
Slug length (dependent on flux type), mm 100 120...180 150...200
Required power, kWt 1,1 2,2 3,0
Overall dimensions, mm 850х670х1130 850х670х1130 900х650х1135
Mass excl. oil net (gross), kg 250 300 350

Counter current intensive mixers

Purpose

Preparation of the blend and electrode compound

CI 02




Equipment characteristics CI 02
Flux capacity, kg/h 100
Mixing time - dry (wet), min 0,5...2(3...6)
Pan capacity, L 70
Pan rotation speed, rpm 15,9
Chopper rotation speed, rpm 930
Required power, kWt 6,2
Overall dimensions, mm 1170х990х1510
Mass, kg 650

Brushing machines

Purpose

High quality electrodes brushing from both tips

AOZ 002




Equipment characteristics AOZ 002 MZ 05
Capacity, pc/min 60...150 450
Electrode diameter, mm 2...6 2...10
Electrode length, mm 250...450 200...450
Required power, kWt 3,1 5,0
Overall dimensions, mm 3200х1550х1270 5000х1700х1200
Mass, kg 230 350

Wire and flux reclaiming machines

Purpose

Removing the raw defective coating from the rods, cleaning the contaminated rods

MO-01




Equipment characteristics МО-01
Electrode charge, кg 10
Electrode diameter, mm 2...6
Electrode length, mm 250...450
One cycle duration, min 10
Required power, kWt 2,2
Overall dimensions, mm 1050х920х965
Mass, kg 300

Drying ovens

Purpose

Drying and calcining of the electrodes (with recirculation of air)

СNО




Equipment characteristics СNО СDО
Working temperature, ℃ 50...400 to 500
Heaters required power, kWt 18,0 80
Vantilator power, kWt 0,37 5,5
Overall dimensions, mm 1500х1200х1840 2380х1970х2980
Dimensions working chamber, m(m3) 850х1000х850 (0,72) 1300х1550х1800 (3,5)
Mass, kg 400 4000

Semi-automatic printing machines

Purpose

Piece marking and weighing of the electrodes

M002




Equipment characteristics М002
Capacity (electrode diameter = 4mm), pc/min 80
Required power, kWt 2...6
Overall dimensions, mm 0,25
Габаритные размеры, мм 675х875х1000
Мass, kg 150

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